KG4 Front and Rear Rack Installation Guide

This guide will show you how to install the front and rear rack on an KG4 by KEEGO

Tools Needed

• • 3 mm Allen wrench – use for front rack
  • 4 mm Allen wrench – use for rear rack
  • 10 mm wrench – use for rear rack
  • Torque wrench with 3- and 4-mm Allen bits
  • The front and rear rack and included hardware
  • Use included HW (screw type
    • Front rack: M5*15L bolt x4, 5*13*1T washer x4 
    • Rear rack: M6*35L bolt x4, 6*12*1T washer x8, M6 nut x4 

Front Rack

1. Prepare for Installation
   1. Get the bike ready for installation. Turn off the bike, remove the battery, and press and hold the MODE or power button to discharge remaining power.
   2. Check the position of the front brake cable to see if it needs to be rerouted before installing the front rack. Trace the cable coming out of the left brake lever to the caliper near the front wheel.
   3. Check the brake cable is secured on the rear of the fork lower. The brake cable does not need to be rerouted.
      WARNING – The brake cable must be in the proper position before attempting to install the front rack. Improper placement of the brake cable during front rack installation can lead to premature wear on the brake cable housing.
2. Install the Front Rack on the KG4
   1. Remove the hardware from the headtube. Use a 3 mm Allen wrench to remove the bolts and washers from the headtube at the front of the bike.
   2. Locate and prepare the front rack mounting hardware included in the front rack kit. Pass a split washer and then a flat washer over each bolt end and set them aside.
   3. Separate the cables at the front of the bike to make room for the front rack. Snip zip ties if needed, and make sure the front brake cable is on the rider’s left side and runs behind the fork lower (add screw type)
   4. Place the front rack mounting holes over the headtube mounting points. Be careful not to pinch any cables behind the rack.
   5. Thread a bolt through the two bottom mounting points on the front rack and into the headtube by hand, partway. Repeat with the top bolts.
   6. Use a 3 mm Allen wrench, moving in an “X” pattern, to tighten the 4 bolts evenly. Torque the bolts to 5 Nm.
   7. Completed.

Rear Rack

1. Prepare for Installation
   1. Get the bike ready for installation. Turn off the bike, remove the battery, and press and hold the MODE or power button to discharge remaining power.
2. Install the Rear Rack on the KG4
   1. Line up the rear rack with the existing holes on the bike.
   2. Using the existing bolts from the toolbox, insert the bolts with the washer.
   3. Use a 4 mm Allen wrench, moving in an “X” pattern, to tighten the 4 bolts evenly. Torque the bolts to 5 Nm.
   4. Completed